Performance report · diaper core · deterministic model
Absorbency Is Not One Number
Absorbency ≠ one number / 吸收性能不是一个数字 · materials-to-performance cockpit for diaper core design
Convert stack choices into predicted performance, failure modes, uncertainty, and the next lab test.
Total Capacity / 总容量
620 g
target ≥ 580 g
Acquisition Time / 吸收导流时间
18 sec
likely 14–24 sec
Rewet / 回渗
0.21 g
target ≤ 0.30 g
Retention Under Pressure / 加压保液率
83%
AUL-calibrated
Leakage Risk / 侧漏风险
7%
likely 3–15%
Gel Blocking Risk / 凝胶堵塞风险
Medium
watch SAP density
Comfort Score / 舒适性评分
8.1 / 10
premium-thin fit
Mechanism before metric / 机理优先
insult → penetration → acquisition → distribution → SAP swelling → pressure retention → rewet / leakage / comfort
topsheet / 面层
permeability · hydrophilicity · pore openness
ADL / 导流层
void volume · wicking · acquisition
absorbent core / 吸收芯体
SAP ratio · pulp ratio · density · thickness
backsheet / 底膜
breathability · barrier integrity
Report map / 报告地图
Decision-first overview
Scan the mechanism, failure mode, calibration status, and decision rule before opening the live model cockpit.
Performance Profile / 性能画像
Absorbency is a sequence, not a bucket.
The same absorbent mass can perform differently depending on how quickly fluid enters, spreads, swells, locks, and survives pressure. 相同的吸收材料用量，可能因为进液、扩散、膨胀、锁液和受压表现不同而产生完全不同的产品性能。
Material Stack / 材料层结构
Layer choices become transport constraints.
Skin side → topsheet / 面层 → ADL / 导流层 → absorbent core / 吸收芯体 → backsheet / 底膜 → garment side.
Causal Machine / 因果机理
Start with the mechanism before showing the metric.
SAP ratio drives swelling and retention; pulp ratio drives wicking; ADL void volume drives temporary storage; topsheet permeability drives intake.
First 60 Seconds / 前60秒流体事件
Leakage can happen before total capacity is exhausted.
0s insult lands / 尿液冲击; 5s topsheet penetration / 面层渗透; 15s ADL temporary storage / 导流层临时储液; 30s lateral distribution / 横向扩散; 60s SAP swelling and lock-up / SAP膨胀锁液.
Performance Tradeoff Map / 性能权衡图
Pareto frontier / 帕累托前沿 marks designs that dominate on dryness protection and thinness.
Balanced Core, SAP-Heavy Ultra-Thin, Pulp-Rich Fast Acquisition, Overnight Reserve Core, Eco Fiber Blend, Budget Core, and Premium Dryness Core are compared with direct labels, not rainbow legends.
Failure Mode Panel / 失效模式面板
Failure modes explain why, not just how much.
Gel Blocking / 凝胶堵塞, Rewet / 回渗, Local Saturation / 局部饱和, Slow Acquisition / 导流吸收过慢, and Fit Leakage / 贴合侧漏 are shown with drivers and confirming lab tests.
Sensitivity Analysis / 敏感性分析
Different outcomes have different control knobs.
Capacity is SAP-driven. Acquisition is ADL/topsheet-driven. Rewet is retention-under-pressure-driven. Leakage is distribution + fit + timing-driven.
Lab Calibration / 实验校准
Lab data does not replace the model. Lab data calibrates the model.
Strike-through time, rewet, AUL, CRC, wicking distance, acquisition time, retention under load, and leakage bench tests are mapped to residuals and coefficient suggestions.
Prediction Intervals / 预测区间
The model says what it predicts and where it is uncertain.
Acquisition time: 18 sec, likely range 14–24 sec. Rewet: 0.21 g, likely range 0.12–0.35 g. Leakage risk: 7%, likely range 3–15%.
Next Experiment / 下一步实验推荐
Highest uncertainty driver: SAP retention under compression at target core density.
Recommended test: AUL + repeated acquisition/re-wet under target compression. Expected value: High; it directly resolves uncertainty in rewet and leakage risk.
Model Card / 模型卡
Transparent, deterministic, physics-informed empirical model.
Fields: Model type / 模型类型, Inputs / 输入, Outputs / 输出, Calibration data / 校准数据, Known limitations / 已知限制, Valid use cases / 适用场景, Invalid use cases / 不适用场景, Version, Owner, Last reviewed.
Decision Rule / 决策规则
Pilot only when leakage, rewet, second-insult acquisition, gel blocking, comfort, calibration residuals, and critical failures all clear threshold.
No universal best core: the best decision depends on daytime, overnight, premium-thin, budget, or supplier-substitution use case.
Predicted outcomes / 预测结果
- Total capacity
- 620 g
- Acquisition time
- 18 sec
- Rewet
- 0.21 g
- Leakage risk
- 7.03%
- Gel blocking
- medium
- Primary mechanism
- gel blocking
Fluid Viscosity Profile
Choosing a profile instantly updates the predictions. Current: Urinary event / 尿液事件
Unit cost
$0.31
Gross margin
27.4%
Prototype Comparison / 样品对比
Click any row to load that prototype
| Prototype | Cap. | Acq. | Rewet | Leak | $/ea |
|---|---|---|---|---|---|
| Balanced Core均衡芯体 | 620 g | 18s | 0.21g | 7.03% | $0.31 |
| SAP-Heavy Ultra-Thin高SAP超薄 | 669 g | 18s | 0.21g | 9.98% | $0.33 |
| Pulp-Rich Fast Acquisition高绒毛浆快吸收 | 604 g | 18s | 0.21g | 4.43% | $0.29 |
| Overnight Reserve Core夜用储备芯体 | 725 g | 18s | 0.16g | 6.93% | $0.32 |
| Eco Fiber Blend环保纤维混合 | 614 g | 18s | 0.22g | 6.83% | $0.29 |
| Budget Core经济型芯体 | 576 g | 22s | 0.28g | 8.9% | $0.29 |
| Premium Dryness Core高端干爽芯体 | 654 g | 17s | 0.16g | 5.91% | $0.31 |
Tradeoff Map / 权衡图
Drier ↑ vs cheaper ← · dashed line = Pareto frontier
Click bubble or row
Dynamic Impact Simulation / 动态冲击模拟
Fluid Event Timeline / 流体事件时间线
Sensitivity Drivers / 敏感性驱动
Signed tornado: left reduces risk, right increases it.
Increasing ADL void volume reduces leakage by buffering the second insult.
Increasing topsheet permeability reduces intake pooling.
Increasing ADL wicking reduces local saturation.
Increasing core density improves thinness but stresses distribution.
Increasing insult volume raises capacity demand.
Failure Classifier / 失效模式分类器
Gel Blocking / 凝胶堵塞
mediumSwollen SAP reduces permeability near the intake zone and prevents deeper fluid distribution.
Drivers: SAP ratio / SAP比例 · core density / 芯体密度 · distribution efficiency / 扩散效率
Test: Repeated strike-through + rewet + AUL at target density
Rewet Under Pressure / 受压回渗
lowLiquid is absorbed but not locked strongly enough when wearer pressure compresses the core.
Drivers: SAP AUL / 加压吸收能力 · retention under pressure / 加压保液 · wearer pressure / 穿着压力
Test: Rewet / wetback + retention under load
Local Saturation / 局部饱和
lowThe insult zone fills faster than liquid can spread laterally through the ADL/core interface.
Drivers: ADL wicking / 导流层芯吸 · ADL void volume / 导流层空隙体积 · pulp wicking / 绒毛浆芯吸
Test: wicking distance + core acquisition time
Intake Bottleneck / 进液瓶颈
lowTopsheet and ADL intake readiness lag behind insult rate, causing surface pooling.
Drivers: topsheet permeability / 面层渗透性 · hydrophilicity / 亲水性 · insult rate / 尿液冲击速率
Test: strike-through time + repeated strike-through
Capacity Exhaustion / 容量耗尽
lowTotal absorbent reserve is not aligned with repeated insult volume and category positioning.
Drivers: total capacity / 总容量 · SAP CRC / 离心保液能力 · insult volume / 单次尿量
Test: CRC + leakage bench test
Lab Calibration / 实验校准
Lab data does not replace the model; it calibrates residuals and coefficient assumptions.
| test family | prediction | lab result | residual | coefficient guidance |
|---|---|---|---|---|
| rewet / wetback / 回渗 / 返湿 | 0.21 g | g | +0.18 | Reduce retention coefficient for high-density or high-pressure cases. |
| leakage bench test / 侧漏台架测试 | 7.0 % | % | +1.4 | Increase leakage penalty for local saturation and channeling risk. |
| strike-through time / 渗透时间 | 18.1 sec | sec | +1.0 | Lower ADL/topsheet acquisition contribution until strike-through residual closes. |
status / 状态: partiallyCalibrated
Supported: 渗透时间 · 目标压缩下重复导流 + 回渗 · 回渗 / 返湿 · 加压吸收能力 · 离心保液能力 · 芯吸距离 · 加压保液 · 侧漏台架测试 · 压缩恢复
Prediction Intervals / 预测区间
point=18.1 sec · threshold=24 sec
point=0.21 g · threshold=0.35 g
point=7.0 % · threshold=15 %
point=83.0 % · threshold=78 %
Next Experiment / 下一步实验
repeated acquisition + rewet under target compression
Leakage and rewet predictions are close to threshold; this test resolves the dominant uncertainty driver before pilot.
- Expected decision value
- high
- Score
- 1.25
- Affected outcomes
- acquisitionTimeSec · rewetG · leakageRiskPct
Decision changer / 改变决策的结果: If second-insult rewet exceeds 0.35 g or leakage exceeds 15%, this prototype should not proceed to pilot.
Model Card / 模型卡
- Model type
- transparent physics-informed empirical rules
- Inputs / 输入
- material stack layer indices · use-case insult conditions · fit-system parameters · manual lab calibration rows
- Outputs / 输出
- performance profile · failure-mode panel · sensitivity tornado · prediction intervals · next-test recommendation
- Calibration data
- partiallyCalibrated
- Version
- acs-rule-model-0.4.0
Limitations: MVP is not CFD or porous-media FEA · coefficients are heuristic until family-specific lab residuals are collected · not valid for raw-material chemistries outside diaper absorbent cores
Audit Trail / 审计追踪
Material stack parameters edited in browser model workflow.
2026-06-04T09:00:00Z
Calibration rows evaluated; status=partiallyCalibrated.
2026-06-04T09:15:00Z
Rule-model version and coefficient assumptions recorded for report export.
2026-06-04T09:30:00Z
First 60 seconds / 前60秒
0s
insult lands / 尿液冲击
5s
topsheet penetration / 面层渗透
15s
ADL temporary storage / 导流层临时储液
30s
lateral distribution / 横向扩散
60s
SAP swelling and lock-up / SAP膨胀锁液
Tradeoff map / 权衡图
Dashed line = Pareto frontier; labels are shortened to protect the figure.
Acquisition / 导流吸收
Strike-through time · Repeated acquisition
Initial intake speed after a fluid insult reaches the topsheet and ADL.
Model role: Controls early surface pooling and the first 60 seconds of leakage risk.
ADL / 导流层
Wicking distance · Repeated acquisition
Acquisition-distribution layer that temporarily stores and laterally spreads fluid before core lock-up.
Model role: Raises temporary storage, distribution efficiency, and second-insult resilience.
SAP Ratio / 高吸水树脂比例
CRC · AUL · Retention under load
Share of superabsorbent polymer in the absorbent core blend.
Model role: Raises capacity and retention while increasing gel-blocking risk when density and pulp support are poor.
Gel Blocking / 凝胶堵塞
Repeated strike-through + rewet · AUL
Local permeability loss when swollen SAP restricts continued fluid transport into unused core volume.
Model role: Explains high-capacity designs that still leak under repeated insult timing.
Rewet / 回渗
Rewet / wetback · Retention under load
Fluid returned toward the skin-facing surface after load or compression.
Model role: Connects retention under pressure, topsheet dryness, comfort, and skin-side wetness perception.
AUL / 加压吸收量
AUL · Compression recovery
Absorbency under load; capacity retained while the core is compressed.
Model role: Calibrates whether thin/high-SAP cores remain useful under body pressure.
Prediction Interval / 预测区间
All calibrated lab families
Likely range around a deterministic point prediction after applying calibration status.
Model role: Separates the point forecast from decision uncertainty and lab confidence.
| status | criterion | evidence |
|---|---|---|
| pass | configure material stack | Material Stack Editor controls topsheet, ADL, SAP, pulp, density, thickness, and compression. |
| pass | compare candidate designs | Prototype Comparison table recomputes the edited candidate against deterministic sample designs. |
| pass | show performance profile | Hero metrics and Predicted Outcomes expose capacity, acquisition, rewet, leakage, gel blocking, and comfort. |
| pass | explain causal machine | Static report sections and stack mechanism flow explain layer-to-outcome causality. |
| pass | visualize first 60 seconds | Fluid Event Timeline shows 0s, 5s, 15s, 30s, and 60s transport states. |
| pass | map tradeoffs | Tradeoff map and sensitivity tornado expose dryness/thinness/cost/outcome levers. |
| pass | classify failure modes | Failure Classifier lists mechanism, risk, drivers, and confirming lab tests. |
| pass | calibrate against lab results | Lab Calibration panel computes residuals and coefficient guidance for supported test families. |
| pass | show prediction intervals | Prediction Intervals panel shows likely ranges and decision thresholds. |
| pass | recommend next experiment | Next Experiment ranks test families by decision value and explains what would change the pilot decision. |
| pass | document model card and audit | Model Card and Audit Trail expose deterministic scope, version, limitations, owner, and governance events. |
| pass | export a bilingual engineering report | PrintExportButton, print CSS, glossary, and acceptance checklist create an export-safe bilingual report. |